Job Title: Cold Heading Specialist (Levels I, II, & Senior)
- Department: Production / Cold Forming
- Reports to: Shift Supervisor / Production Manager
- Location: [Kaohsiung, Taiwan ]
Role Overview
As a Cold Heading Specialist, you are the backbone of our manufacturing process. You won't just "run a machine"—you will manage a high-speed, multi-station forging process that transforms steel wire into high-precision automotive and industrial fasteners. You are responsible for setup, precision adjustment, and ensuring every part meets our "Zero-Defect" standard.
Key Responsibilities
- Machine Setup & Changeover: Perform complete setups on multi-station cold headers (e.g., Sacma, National, or Jern Yao). This includes installing dies, punches, and transfer fingers.
- Precision Tuning: Adjust feed lengths, knockout strokes, and timing to ensure parts meet technical drawings within tolerances of .
- Quality Vigilance: Conduct first-piece inspections and hourly checks using micrometers, calipers, and optical gauging systems.
- Tooling Management: Monitor tool wear and proactively replace dies/punches to prevent production downtime or part galling.
- Troubleshooting: Identify and resolve "short-feeding," "clipping," or "cracking" issues in real-time.
Technical Requirements
- Experience: 3+ years in cold heading or high-volume metal forming.
- Blueprint Literacy: Ability to read and interpret complex GD&T (Geometric Dimensioning and Tolerancing) technical drawings.
- Tooling Knowledge: Understanding of tungsten carbide dies and high-speed steel (HSS) punches.
- Metrology: Proficiency with precision measuring tools (Vernier, Thread Ring Gauges, etc.).
The "Ideal Candidate" Profile
- The "Ear": You can hear a machine's rhythm and tell if a punch is slightly out of alignment just by the sound.
- The "Hands": High manual dexterity for handling small parts and heavy tooling.
- The "Mindset": You take pride in a clean workstation. You understand that a dirty machine leads to a faulty part.
Why Join the Forge?
- Technical Mastery: Work with the most advanced 5- and 6-station headers in the industry.
- Career Pathing: We promote from within. Today’s Specialist is tomorrow’s Tool Designer or Production Lead.
- Safety Excellence: We provide top-tier PPE and maintain a climate-controlled, high-safety industrial environment.
- Performance Bonuses: Competitive pay with "Efficiency & Quality" incentives.
Evaluation Criteria (How we measure success)
| Metric | Target |
| Setup Time | Reduction in "Crashed" setups and faster changeover speeds. |
| Scrap Rate | Maintaining a waste level below . |
| OEE | Maintaining High "Overall Equipment Effectiveness" during the shift. |